The double spiral groove flipping machine is an efficient flipping equipment designed specifically for aerobic fermentation of organic materials such as livestock manure, crop straw, food processing waste, etc. It adopts a double spiral stirring structure, which can more effectively mix and flip the stacked materials, accelerate the decomposition and transformation of organic materials, and is widely used in fields such as organic fertilizer production, bioenergy, and agricultural waste treatment.
The double spiral groove flipping machine is mainly composed of the following parts:
Walking mechanism: including electric motor, reducer, walking wheel, etc., used to drive equipment to move along the fermentation tank.
Double helix mixing mechanism: using two relatively rotating helical mixing shafts, deep into the material pile, to achieve efficient flipping and mixing, and increase oxygen supply.
Transmission system: including electric motor, reducer, gear, etc., providing power for the mixing mechanism.
Oxygen supply system: Oxygen is supplied to the fermentation tank through a fan or pipeline system to ensure the oxygen required for microbial activity during the fermentation process.
Control system: including PLC or microcomputer control system, to achieve automated operations such as walking, mixing, and oxygen supply control.
Security protection system: including limit switches, emergency stop buttons, etc., to ensure the safety of equipment and operators.
The working principle of the double spiral groove flipping machine is that organic materials are stacked in the fermentation tank, and the equipment moves along the fermentation tank through a walking mechanism. The double helix stirring mechanism penetrates deep into the material pile, with two helical shafts rotating in opposite directions to efficiently flip and mix materials, ensuring full contact between the upper and lower layers of materials, increasing oxygen supply, promoting microbial activity, and accelerating the decomposition and transformation of organic materials. The oxygen supply system supplies oxygen to the fermentation tank according to the fermentation requirements, ensuring the smooth progress of the fermentation process. By regularly flipping and supplying oxygen, organic materials undergo aerobic fermentation under suitable conditions, ultimately producing mature organic fertilizers or bioenergy raw materials.
Efficient flipping: The double helix stirring mechanism can penetrate deep into the material pile, achieving efficient and uniform flipping and mixing, and improving fermentation efficiency.
Strong adaptability: Suitable for organic waste from different sources and characteristics, capable of processing materials of various particle sizes and moisture contents.
High degree of automation: achieving automated flipping, mixing, and oxygen supply, reducing manual operations, improving production efficiency, and reducing labor intensity.
Smooth operation: The walking mechanism and mixing mechanism are designed reasonably, running smoothly, reducing mechanical impact, and extending equipment life.
Environmental protection and energy conservation: promote the resource utilization of organic waste, reduce environmental pollution, and reduce equipment operation energy consumption.
Compact structure: The double helix structure is compact, occupies a small area, and is suitable for use in various venues.