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Horizontal Mixer

The horizontal ribbon mixer is a key piece of equipment in the ingredient mixing stage of organic and compound fertilizer production lines; it is responsible for uniformly blending various raw materials according to specific formula ratios. In fertilizer production, the uniformity of the mixture directly affects subsequent granulation results and the distribution of nutrients in the final product, making the mixer essential for ensuring product quality. The equipment can process mixtures of organic and inorganic fertilizers, compound fertilizers with added trace elements, and bio-organic fertilizers inoculated with functional microbial agents.

Straw Crusher

The straw crusher is a specialized piece of equipment for processing crop straw. It is simple to operate, easy to feed, and can be maintained by a single person. It can quickly crush bundled or loose straw into fine, fibrous material for use as an auxiliary material in organic fertilizer composting or livestock feed processing. The blades can be repeatedly sharpened and reused, resulting in economical operating costs. It is a practical choice for straw processing in farms and organic fertilizer processing plants.

Cage Crusher

Cage crushers are specifically designed for fine crushing and return of materials in organic fertilizer and compound fertilizer production lines, serving as a crucial piece of equipment in the closed-loop material circulation system. Large particles, substandard finished products, and fertilizer caking during storage, all screened out on the production line, must be crushed again by the cage crusher before returning to the granulation section. The double-layer cage structure’s efficiency advantage in fine crushing makes it the mainstream configuration for return crushing sections in fertilizer production, providing key support for overall material circulation and cost control.

Half-Wet Material Crusher

The half-wet material crusher is a crushing equipment specifically designed for organic materials with high moisture content and a certain degree of viscosity. It solves the problems of clogging, sticking to the walls, and screen clogging that traditional crushers easily encounter when processing wet materials. It can efficiently crush semi-wet materials such as fermented livestock manure, sludge, and straw. This equipment plays a crucial role in organic fertilizer production lines, breaking up fermented and agglomerated materials to the fineness required for granulation, providing qualified powder for subsequent processes.

Chain Crusher

The chain crusher is a technologically mature and widely used machine in the organic fertilizer crushing section. Located after the fermentation section and before the granulation section in the entire organic fertilizer production line, it plays a crucial role in breaking up and crushing the fermented, agglomerated material to the fineness required for granulation. The crushing effect directly affects the pelleting rate and granule quality in subsequent granulation; therefore, the selection and use of the chain crusher is an indispensable process in organic fertilizer production. The equipment is highly adaptable to fermented materials, has a large processing capacity, and operates stably, making it the main equipment in the crushing section of organic fertilizer production lines with capacities exceeding 10,000 tons.

Double Roller Press Granulator

In the field of compound fertilizer granulation, the double roller press granulator represents a mature and practical choice. Instead of relying on liquid-phase granulation, it uses mechanical pressure to compress a mixture of fertilizer powders directly into granules. This enables the consistent production of uniform, solid granules, even when handling formulations such as high-nitrogen, high-potassium, or organic-inorganic hybrid types. An increasing number of compound fertilizer manufacturers are adopting this equipment as their primary granulation unit or as a flexible addition to production lines for product diversification.

Disc Granulator

In a fertilizer production line, the disc granulator plays a pivotal role, bridging the upstream batching and mixing systems with the downstream drying, screening, and packaging stages. It is here that the material transforms from powder into granules. The equipment itself is uncomplicated; operators standing nearby can intuitively assess the quality of the granulation. The disc granulator has maintained a strong position in the industry not through complex technology, but through tangible advantages: simplicity, reliability, ease of operation, and ease of maintenance. For fertilizer manufacturers, it represents a time-tested, mature solution.

Flat Die Pelleting Machine

The flat die pelleting machine is a mature and widely used extrusion-type granulation machine in the organic fertilizer processing industry. In organic fertilizer production, the granulation stage often poses the greatest challenge to equipment adaptability due to the high fiber content, fluctuating moisture levels, and inconsistent impurity content of organic materials. The flat die pelleting machine has established a strong foothold in this field thanks to its stability and resilience in the face of these demanding conditions. For users who wish to produce organic fertilizer in a marketable granular form without investing excessive effort in equipment operation and maintenance, the flat die pelleting machine—proven through extensive production practice—is a reliable choice.

Ring Die Pelleting Machine

The ring die pelleting machine holds a prominent position in the feed and organic fertilizer processing industries due to its unique structural advantages and mature process system. In the feed industry, ring die pelleting machines are the standard configuration for pelleting compound feed and aquatic feed, and can be found on almost every large-scale feed production line. In the organic fertilizer processing sector, as the industry shifts from scattered small workshops to large-scale factories, ring die pelleting machines are gradually replacing flat die pelleting machines as the preferred model for newly built large and medium-sized organic fertilizer plants. Stable equipment operation, quantifiable control of process parameters, and high product pellet consistency make it a core piece of equipment worthy of serious evaluation by processing enterprises pursuing both production capacity and product quality.

Rotary Drum Granulator

The rotary drum granulator plays a pivotal role—often described as the “mainstay”—in the compound fertilizer industry. It is a core component in the process flow of almost all large-scale fertilizer production lines with daily outputs exceeding several hundred tons. Its widespread adoption stems from its tangible industrial value: it transforms mixed powdered fertilizer into uniform, spherical granules within an enclosed drum in a single pass, ensuring a continuous process and a steady, consistent output. Rather than relying on large amounts of added water, the process ingeniously utilizes steam heat to trigger internal material reactions that generate a binding liquid phase; this results in dense granules and reduces the subsequent drying load.